Wednesday, March 07, 2007

New concept in punch press tooling

2*4*1 is very simple to set on the machine, guarantees punch alignment, eliminates the need to pre-set tools, and reduces tool change time, from three minutes to just 30 secs.

A totally new concept in punch press tooling has been developed by Wilson Tool International of Swindon for users of Trumpf, Pullmax, Boschert, Euromac and Omes turret punch presses. The new tooling designated 2*4*1(tm) is very simple to set on the machine, guarantees punch alignment, eliminates the need to pre-set tools, reduces tool change time, from, at best three minutes, to just 30 secs, and is able to provide an unmatched double the regrind life of the traditional 'Old Style' tools. The Wilson 2.4.1 tool range covers round, square, rectangular and standard shapes in both flat and 'whisper' designs.

It can also be specified with Wilson's patented Optima high performance coating which can extend tool life between regrinds by up to a further 500 per cent.

Now solely manufactured at the European headquarters in Swindon for export around the world, 2.4.1 has a regrind allowance of 6 mm providing further advantages of reduced tool inventory and replacement purchases with correspondingly increased productivity levels from the machine.

The 2.4.1 design allows direct insertion into the machine and utilises a built-in collar to eliminate any need for pre-set fixturing of the tool away from the machine.

The system also eliminates setting error which can occur with the 'Old Style' tooling because the Wilson development incorporates fixed angle positioning of the punch.

Also, during long production runs and heavy load conditions, the 2.4.1 design overcomes problems when the punch can move in the collar.

The new tooling is available on the standard 'next day' Wilson Tool International delivery service, while any specials are guaranteed within seven to 10 days of design approval.