The company has released Mastercam Version 9.1. The company says the new features included in version 9.1 are designed to simplify complex processes, improve speed and expand shops' capabilities. Among the improvements, according to the company, are increased tool control, faster verification, cnhanccd solid contour programming and the ability to customize functions using VBScript.

With thin wall machining, according to the company, all levels of Mastercam Mill can achieve finer control over these delicate cutting procedures while ensuring the best possible finish. An operator can specify multiple finish cuts in Z for every rough-cut. Because this technique puts less stress on thin-walled parts, greater overall cutting depth and thinner walls can be achieved, the company says.

With version 9.1, users can create tool paths that are said to rival the quality of a flowline without the classic flowline restriction of having to make sure all surfaces are aligned.

Lightworks Toolpath Verification, available for Mastercam Mill, Lathe, Wire and Router, is an add-on that is said to provide solid-based verification for multi-axis machining.

Mastercam Solids Version 9.1 includes a feature that enables users to perform solid Boolean remove operations while keeping the original solid bodies. According to the company, this saves time and effort by climinating the need to make copies of the solid tool, so that core and cavity solids for a mold can be created with a single solid.

Costimator, a computerized cost estimating and process planning system for manufacturing and assembly applications, can now be added to Mastercam, an off-line CNC programming software. Mastercam is produced by CNC Software Inc. (Tolland, Connecticut). The easy-to-implement connection between the systems is available at no charge to the customer via the Mastercam Version 8.1 C-Hook utility, purchased through Mastercam and its dealers.

The benefits available from linking these two systems include quick transfer of precise cutter path distances into Costimator estimates and use of the data to produce accurate routings and bids for complex, high tolerance aerospace and engine parts. CNC programmers at the same company can use Costimator data to create more effective cost systems, the company says.

Costimator gives users the ability to quickly and accurately solve estimating challenges, as they improve process planning department functions, enhance scheduling and management performance and boost productivity throughout the production system. The system is compliant with Open Database Connectivity (ODBC) Standards, enabling instant integration with MRPII, Enterprise and other types of scheduling and management software. Three estimating options are available, with many estimates generated in as little as 60 seconds. The system also creates the reports and traceable records of process plans and work instructions required to meet ISO 9000 Quality Assurance (QA) guidelines.

Mastercam's CAD/CAM software is for two-axis through five-axis milling, turning, wire EDM, 3D drafting and surface and solid modeling. It features full associativity between tool path and geometry.

A 30 CNC software package combines both CAD/CAM and motion-control software into a graphical user interface for controlling two to four SmartMotors in true 3D coordinated motion. Features include real time 2D and 30 platting to the screen, DXF-to-G-Code conversion and conversational G-Code building. Called JenCNC, the package utilizes a simple serial interface to communicate and control SmartMotors. Motion algorithms are optimized for smooth control and continuous operation during machining.

SprutCAM supports SolidWorks 2005 3D mechanical design software. The software allows users to add information directly to the SolidWorks button. When the add-in is selected, the current SolidWorks part is opened directly in the software. The user can then update existing tool paths for the part or select an entire set of operations from a similar part to apply to the CAD model.

The software allows users to directly open a model in SprutCAM while in a SolidWorks session. The user can continue to design the model, and then update and apply existing tool paths without switching from one application to another.

The fxManager Automation System (AMS) enables both small and large CNC users to back up and restore CNC part programs, parameters, tooling data and other application software using a customized graphical interface.

Providing complete management for automation systems software, the system is a client/server system with version control, audit trail, security and scheduling capabilities. The software supplies all the analysis and reporting tools required to meet validation or quality system requirements, and it optimizes engineering practices throughout system life cycles.

In addition to the graphical layout capability, the system can customize how day-to-day users interact with the software in their facility, and the interface can be modified to adapt to differing methods and processes. Optional support is available for third-party software.

CNC Simulation And Verification Software--LightWork Design, Booth D-3300

MachineWorks version 5 features enhancements to the core engine Visicut and two new geometric engines, Pixelcut and Multicut. Pixelcut is said to enable the user to quickly simulate large tool paths on low specification PCs, and CNCs with a limited memory size. Multicut, according to the company, is technology combining speed with analytical accuracy. This enables the user to infinitely zoom into a CNC tool path without any compromise in geometric and visualization quality.

Version 5 also sees the launch of a new, more market focused licensing structure that now includes a specialist die/mold module based on Multicut, alongside a multi-axis module.

Machine Works is the company's CNC simulation and verification tool kit for manufacturing software developers.

According to the company, by integrating this software directly into their applications, developers can access technology to shorten their R&D cycle and get to market with a solution that their customers can rely on to increase productivity and guarantee the quality of their manufacturing output.

Run from dedicated PC, Cell Master v5.0 real-time Cell Management System prepares, organizes, and executes work in automated CNC machine environment for toolmaking, moldmaking, and job shop machining. Windows-based program controls robot, machine tools, and scheduling, enabling jobs to be rearranged, added, or deleted without interrupting machine tools. System supports all types of machining and allows use of multi-Axis robots or lading devices in single or multiple machine cell.

HIRSCHMANN Engineering U.S.A., Inc., Buffalo Grove, Illinois, announces the availability of its real-time Cell Management System (CMS) for preparing, organizing and executing work in an automated CNC machine environment for toolmaking, moldmaking and job shop machining. The CMS Software is a Windows based PC program that controls the robot and machine tools in an automated CNC machining cell.

CMS supports all types of machining including: Milling and HSM machining, Wire EDM, Sinking EDM, and other specialty machining applications. With CMS in charge, the following tasks can be handled without stopping any of the machine tools in the cell:

* Jobs can be reorganized by changing their machining order or be put on hold.

* Pallets containing new work can be added to the cell.

* Finished work can be removed from the cell so that the tooling can be reused for new projects.

* Real-time cell status data can be obtained at any time.

In the tool room or job shop workpieces are loaded in and out of a machine in the proper sequence so that they are machined with the proper NC programs. The NC Control can perform this balancing act through the use of Macros and "M" functions coordinating the machining process. However, the NC Control was not designed to function as a shop foreman as job schedules change. A dedicated PC running HIRSCHMANN's Cell Master software controls the scheduling of jobs in the cell. This way jobs can be rearranged, added or deleted at the click of a button without interrupting the machine tools in the cell.

HIRSCHMANN's new "Cell Master Software" was developed to meet these needs. The software can be connected to any machine tool that meets minimum requirements. It allows the use of multi-Axis robots or lading devices in a single or multiple machine cell and directly integrates with the Hirschmann Presetter Program for job preparation. Individual jobs are scheduled, added or deleted with a click of a mouse, taking advantage of the automation capabilities of the machine tool control.

The software is the "Master" of both the machine tools and the robot. Jobs are prepared with the Hirschmann "Presetter" program where workpieces are mounted to the pallet and linked to the NC Programs. Data is transferred to the Cell Master database to allow the jobs to be entered into the job "Queue". When a job is placed into the queue, its machining order can be changed; it can be placed on hold if production needs to be stopped temporarily; or it can be deleted from the queue. The product uses a graphical overview of the cell to show the current status of all jobs in the cell and the current location of all the pallets in the shop.

New capabilities in Mastercam CAM software arc designed to add machining flexibility and efficiency to all aspects of a shop's multi-axis work.

In Mastercam Version 9, focus cutting is a tool containment feature that transitions between two definable shank clearance points, allowing much deeper cutting with a single toolpath. In cutting complex parts--cylinder head ports, for example--focus cutting gradually adjusts and tilts the head position while containing the tool to the control points. This lets the tool travel to a maximum depth of cut.

Mastercam Mill Level 3 is an appropriate five-axis software of single-scat shops and multi-process, multi-product manufacturers. Mill Level 3 capabilities include powerful part modeling, full associativity and five-axis to four-axis conversion. Mastercam permits swarf cutting over multi-surface floors and includes fan lead/lag settings for all swarf machining. A tool vector filter adds or removes vectors as needed in order to prevent gouging. Mill Level 3 gives users dozens of easy-to-use controls and options for efficient toolpath management plus the money saving assurance of solid model toolpath verification.

Mastcrcam/CNC Software. Inc., (860) 875-5006. Enter 256 at www.mmsinfo.com to visit Online Showroom, or write 256 on RS card.

Designed for press machine manufacturers, 16i/18i-MB dedicated CNC control offers flexible motion paths and allows precise simultaneous operation of multiple GE Fanuc servo motors from Alpha iS series rated up to 230 kW. Fully programmable nano control, able to replace PLC and/or PC-based control, has customizable operator interface with open architecture PC-based front-end. Use of this network-capable product enables motion to be matched to work.

Dedicated CNC Control Specifically to Meet The Needs of Press Machine Manufacturers

CHARLOTTESVILLE, Va. - December 7, 2005 - GE Fanuc Automation, Inc., a unit of GE Industrial, is announcing the availability of a new CNC control specifically designed for press machine manufacturers. This nano control allows the precise simultaneous operation of multiple GE Fanuc large servo motors from the Alpha iS series up to 230 KW rated power and can replace a PLC and/or PC-based control currently used with a high-speed high-precision CNC.

"This is the first dedicated CNC control to be specifically targeted to the needs of the servo press manufacturer," said Paul Webster, GE Fanuc Servo Product Manager. "Servo control offers the productivity of a mechanical press with the formability of hydraulics as well as the added benefits of a simpler system, with higher precision and power saving capabilities that is environmentally friendly."

The benefits of the 16i/18i-MB CNC control include FANUC reliability, standardization, easy implementation and customization for the machine builder, accuracy and flexibility while providing impressive savings in energy consumption, and improved work conditions by lowering noise and the use of oil. Productivity is increased while the cost of operation is decreased providing a rapid return on investment.

Some of the strengths of a CNC-controlled servo press machine include:

o Control - using advanced digital drives, a full-programmable CNC makes a high degree of control possible

o Free Motion - motion can be matched to the work. Specific features for the control of a rotary link system, main gear and slide position, rotary and reverse control, speed, dwell and torque is all included

o Reliability - legendary FANUC reliability with more than eight years MTBF for the entire system and easy maintenance with detailed diagnostics and common/readily-available components

o Rapid prove-out with flexible motion paths - stroke height can be set to the minimum required and optimum speed and motion easily programmed

o Accuracy - nanometer interpolation CNC control using high-resolution feedback devices make micron level accuracy possible resulting in better parts and less scrap

o Energy savings - power line regeneration of the servo system during deceleration saves up to 50% over a hydraulic or standard electric system

o Low noise - servo control limits the noise produced and extends the die life

In addition, a fully-customizable operator interface with an open architecture PC-based front-end can be developed. The customized screens and interface back to the CNC control allow for simple setup and operation. It is also network-capable with a built-in Ethernet connection and easily obtainable data making it possible to track Overall Equipment Effectiveness (OEE).

GE Fanuc now offers four control types and servo motors from .05 to 230 KW to the servo press market, from simple ballscrew driven presses to the most complex link-type slide with die cushion control.

o 16i/18i-MB for servo press - high-end control for full functionality

o PowerMate iH Industrial CNC- simple CNC for cost-effective ball screw presses or die cushion control

o HSSB DSA - fully customizable motion controller for use with custom-designed PC-based software control

o Pulse Type DSA - motion controller for connection to PLC or PC-based pulse controllers

"Servo press machine manufacturers in Asia and Europe are already implementing these kinds of controls on a broad scale," continued Webster. "The market is demanding improved accuracy, flexibility and productivity in a machine that requires a lower cost of operation. GE Fanuc has met these requirements with this high-performance solution."

ByVision Control incorporates 15 in. touch-screen that facilitates user-navigation of screen selections for setup and operation. Operating with Windows XP[R], it guides operator through programming and manufacturing process; program data transmissions are transferred between ByVision control interface and CNC utilizing network communications. For complete process integration, Bysoft v6.6 offers synchronization of press brake, laser, and waterjet processes.

(Hauppauge, NY) Bystronic's revolutionary programming interface, ByVision Control, sets a new standard for easy-to-use CNC operating platforms. With a full 15-inch touch screen, users are able to quickly maneuver through screen selections for easy setup and operation. The operator is seamlessly guided through the programming and manufacturing process. The ByVision user interface operates within a modern Windows XP[R] for the highest level of speed and network compatibility. Program data transmissions are transferred between the ByVision control interface and the CNC at high speed utilizing network communications.

For complete process integration, Bysoft 6.6 software offers users advanced synchronization of press brake, laser and waterjet processes. Bybend, an integrated Bysoft software module, provides automatic bend deductions, bend reliefs, bending sequences and back gauge placements for press brake users. With a 3D-simulation feature, visualization of the bending sequences as well as automatic collision detection is performed before the part is sent to the operator for processing, reducing set-up time and the need for test bending.

Automation CNC version 6.0 software from Hypertherm, Inc. is now available for metal fabricators seeking greater productivity from mechanized HyPerformance plasma systems and FastLaser processes.

The performance upgrade will be standard on all future shipments of the company's CNC controllers, including Edge, MicroEdge, Voyager and Mariner models.

The HyPerformance interface features full-screen diagnostics, configurable HPR watch windows and the ability to create customized cut chart databases. The HPR130 auto gas console features allow users to set up plasma supply operations by selecting material type, material thickness, and process current and gases.

Also included in the release are FastLaser-enhanced tools. Using the company's customized process monitoring, these tools provide an automatic adjustment feature for determining focal position. The automated focal position calibration tontine can simplify the process of locating the spot where the laser focal position meets the material surface. It can be used when a shift in focal position occurs, as with lens installation or resonator maintenance.

Other laser enhancements include Dynamic Pierce Control (DPC), auto process control and laser marking.

The company has released OpenCNC Version 6.2. The software architecture combines multi-axis interpolation and servo update in one process or interrupt, which is said to result in higher cutting speeds and improved part quality. The software also provides high speed machining through adaptive look-ahead, a method of dynamically adapting cutting speeds based on part program tolerances and machine dynamics. In Version 6.2, the company has enhanced the servo algorithms, which is said to result in increases in cutting speeds of up to 25 percent over the previous version of the OpenCNC software.

Also in Version 6.2, the company has expanded Rotary Tool Center Point (RTCP) compensation capability, which enables programming from the centerpoint of the cutting tool forfive-axis machining. According to the company, this eliminates the need to re-post process part programs when the tool length changes. By providing rotary axis compensation, which automatically compensates a five-axis machine for parts that have not been mounted in the center of a fixture, part setup time is said to be reduced.

In addition to the standard probing capability, Version 6.2 users gain sphere probing, slot probing and inspection probing cycles. The ability to output probing results through the Significant Events technology gives manufacturers the ability to improve part quality by implementing lean manufacturing and Six Sigma techniques, according to the company.